Advances in the Development of Missile Telemetry Test Sets: Utilizing 3D Printing for Rapid Prototyping and Manufacturing

Persistent Link:
http://hdl.handle.net/10150/596449
Title:
Advances in the Development of Missile Telemetry Test Sets: Utilizing 3D Printing for Rapid Prototyping and Manufacturing
Author:
Apalboym, Maxim; Kujiraoka, Scott
Affiliation:
NAVAIR
Issue Date:
2015-10
Rights:
Copyright © held by the author; distribution rights International Foundation for Telemetering
Collection Information:
Proceedings from the International Telemetering Conference are made available by the International Foundation for Telemetering and the University of Arizona Libraries. Visit http://www.telemetry.org/index.php/contact-us if you have questions about items in this collection.
Publisher:
International Foundation for Telemetering
Journal:
International Telemetering Conference Proceedings
Abstract:
Functionally testing missiles in the All Up Round (AUR), a configuration that consists of a complete system packaged in its flight worthy state, requires the use of test sets along with constituent conformal equipment for interfacing. During developmental testing, telemetry (TM) sections are integrated within an AUR missile. These test sets monitor TM unit performance while maintaining form, fit, and function; therefore, resulting in complete data confidence. Initiating TM functional tests permit a capability in verifying that TM sections have been integrated properly. Safety being a priority, in order to attenuate RF radiation leakage while providing repeatable test capabilities in the near-field, antenna couplers are fabricated as a shielding interface between the user and radiating source and a coupling interface between an AUR missile and the test set. Generally, antenna couplers are composed of metallic bodies which require machine shop fabrication. The process of getting machined parts can take up to several months which can delay delivery schedules. With the availability of 3D printing capabilities and methods in metalizing various materials, a novel approach to fabricating antenna couplers has been explored. The use of modeling Software Packages (Computer Aided Design and Electromagnetic Solvers) and additive printing play key roles in reducing the development cycle time while saving costs, decreasing weight, and sustaining performance. This paper will detail the efforts using 3D printing capabilities in the development and fabrication of an antenna coupler with several examples cited herein.
Keywords:
Rapid Prototyping; Iterative Design; Additive Manufacturing; Telemetry Testing; Antenna Coupler; 3D Printing
Sponsors:
International Foundation for Telemetering
ISSN:
0884-5123; 0074-9079
Additional Links:
http://www.telemetry.org/

Full metadata record

DC FieldValue Language
dc.language.isoen_USen
dc.titleAdvances in the Development of Missile Telemetry Test Sets: Utilizing 3D Printing for Rapid Prototyping and Manufacturingen_US
dc.contributor.authorApalboym, Maximen
dc.contributor.authorKujiraoka, Scotten
dc.contributor.departmentNAVAIRen
dc.date.issued2015-10en
dc.rightsCopyright © held by the author; distribution rights International Foundation for Telemeteringen
dc.description.collectioninformationProceedings from the International Telemetering Conference are made available by the International Foundation for Telemetering and the University of Arizona Libraries. Visit http://www.telemetry.org/index.php/contact-us if you have questions about items in this collection.en
dc.publisherInternational Foundation for Telemeteringen
dc.description.abstractFunctionally testing missiles in the All Up Round (AUR), a configuration that consists of a complete system packaged in its flight worthy state, requires the use of test sets along with constituent conformal equipment for interfacing. During developmental testing, telemetry (TM) sections are integrated within an AUR missile. These test sets monitor TM unit performance while maintaining form, fit, and function; therefore, resulting in complete data confidence. Initiating TM functional tests permit a capability in verifying that TM sections have been integrated properly. Safety being a priority, in order to attenuate RF radiation leakage while providing repeatable test capabilities in the near-field, antenna couplers are fabricated as a shielding interface between the user and radiating source and a coupling interface between an AUR missile and the test set. Generally, antenna couplers are composed of metallic bodies which require machine shop fabrication. The process of getting machined parts can take up to several months which can delay delivery schedules. With the availability of 3D printing capabilities and methods in metalizing various materials, a novel approach to fabricating antenna couplers has been explored. The use of modeling Software Packages (Computer Aided Design and Electromagnetic Solvers) and additive printing play key roles in reducing the development cycle time while saving costs, decreasing weight, and sustaining performance. This paper will detail the efforts using 3D printing capabilities in the development and fabrication of an antenna coupler with several examples cited herein.en
dc.subjectRapid Prototypingen
dc.subjectIterative Designen
dc.subjectAdditive Manufacturingen
dc.subjectTelemetry Testingen
dc.subjectAntenna Coupleren
dc.subject3D Printingen
dc.description.sponsorshipInternational Foundation for Telemeteringen
dc.identifier.issn0884-5123en
dc.identifier.issn0074-9079en
dc.identifier.urihttp://hdl.handle.net/10150/596449en
dc.identifier.journalInternational Telemetering Conference Proceedingsen
dc.typetexten
dc.typeProceedingsen
dc.relation.urlhttp://www.telemetry.org/en
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